Process oversized sheets with ease on our large format CNC router.
Our X Series offers our largest machine bed – capable of processing oversized sheets with ease. Designed specifically for marine manufacturing, this system can be configured with coolant and knife accessories for processing materials from solid aluminium sheets and extrusions, to SeaDek PE/EVA foam and marine carpet.
Industry Applications:
- Boat Building
- Aluminium Fabrication
- Plastic Fabrication
- Acoustic Paneling
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Key Features
Control System
TekMov Control System
Our touchscreen user interface provides an intuitive control panel, designed to make router operation simple. Beginning development in 1986, the Tekmov control system has been running and advancing with CNC technology for over 30 years.
Mechanical Features
HSD Spindle (9kW)
Our routers are fit with durable Italian-made HSD 9kW spindles. Their robust design is capable of variable speeds up to 24,000 RPM. Resistant to high running temperatures, their internal ceramic bearings ensure long life and quiet operation.
Automatic Tool Change
All Tekcel routers are equipped with an auto-tool change system, which can support up to 99 tools, and store up to 17 in the tool rack at any time. A time-efficient solution that supports the growing demands of industrial manufacturing.
Automatic Tool Length Sensor
Hands-off tool sensing measures your tool’s exact length – minimizing the chances of under or over-cutting. Toggle on for any tool bit to sense the tool’s length before its next use.
Rack & Pinion Drive
Unique to our X Series, the X and Y axes are fit with a 2-module helical rack. Ground and hardened teeth enhance durability and performance throughout repetitive manufacturing, while the ballscrew drive along the Z axis ensures accurate Z alignment.
Linear Rails
Smooth travel and a high level of accuracy are enhanced by linear rails on all four axes. Easy access grease points and recirculating balls inside these bearing blocks reduce wear over time.
Brushless Servo Motors
AC servo motors work with our controller to constantly check their position and compensate for extra load while cutting. This closed feedback loop enables the controller to maintain cutting accuracy at all times.
Heavy Duty Steel Construction
Our routers are machined and welded with precision to ensure rigid construction – reducing vibration and allowing for finely tuned cut quality. Heat treating relieves internal stresses, assuring machining accuracy and stability.
Table Top
Extruded Aluminium Slats
We use proprietary aluminium extrusions, compatible with T-slot clamping systems and specially designed to withstand the stresses of our strong vacuum hold down. This, in combination with our precision-milled plastic top, creates a table with the flatness required for cut-to-mask applications.
Alignment & Registration
Laser Pointer
Representing the centre of the tool bit, the laser pointer can be used to set a unique job origin or preview the bounding box of a job. This pinpoint accuracy reduces the risk of error and ensures you get the most out of your material before you cut.
Pop Up Pins
Our X Series features split X and Y pop-up pin control, allowing the operator to choose between raising the X or Y pins independently, or together. This means extra-long sheets can be easily indexed while maintaining alignment along the X Axis.
Dust Extraction
Bellows Dust Foot
Our bellows dust foot prevents air leakage, enhancing swarf extraction while cutting. Open or close the rear valve to optimize suction as needed. Designed to suit a collection of dust feet, the same system can accommodate a variety of applications.
CAD/CAM Software
ProfileLab 2D Software
ProfileLab CAD/CAM software has been supplied with Tekcel routers for over 30 years. Training is included with each Tekcel machine, allowing you to create your own plot files, and personalize the tooling and materials library to streamline your workflow.
Specifically designed for CNC machining, ProfileLab 2D offers extensive 2D toolpathing capabilities without the extensive learning curve.
For more information, visit https://www.cadlink.com/product/profilelab-version-10-2d/.
Start Up Kits
Tooling Start-Up Kit
Our tooling startup kit ensures you have everything you need to get you up and running on delivery. Each machine comes with a set of three tool holders, your choice of three tools with matching collets, one skimming bit and a cover nut spanner.
Safety & Maintenance Kit
We provide a general safety and maintenance kit with every machine. This kit contains earmuffs, safety glasses, grease gun & coupler, grease cartridge, tool holder cleaning pad, CRC and shim plates for machine leveling.
Accessories
Alignment & Registration
Wireless Pulse Generator
The wireless pulse generator is used for fine origin adjustment. Wireless connection with the touchscreen control panel allows the operator to be next to the machine and closely observe as they make changes to the X, Y and Z origins.
Surface Probe
Our surface probe allows you to cut to a consistent depth on uneven surfaces. Great for unique materials or fine engraving work. The system creates a map specific to your material and references this continuously while cutting to ensure accurate depth at all points.
Dust Extraction
Bellows Short Bristle Attachment
Designed with thick, durable bristles this dust foot is great for routing metal, withstanding high heats that are produced while cutting. Extra space around the router bit aids in the clearing of larger chips while bristles prevent surface scratches and catch swarf before extraction.
Bellows Long Bristle Attachment
Great for processing wood or deep 3D work across varying planes. Our long bristle dust foot is lined with soft bristles, measuring 40mm long. This curtain works to minimize cleanup by keeping the router bit and excess swarf concealed while cutting.
Tekcel Dust Extractor
Our high-pressure wet and dry dust extraction system ensures minimal cleanup after cutting. Integration into the router’s control system provides the ability to choose from manual or automatic operation. Includes an articulated arm and 10 meters of hose.
Articulated Swing Arm
Our durable, steel swing arm rotates with the machine, keeping the Z Axis extraction hose suspended during cutting. This clearance allows the machine to move freely across the bed preventing collisions with the hose.
Dust Extractor Muffler
For use with our Tekcel Dust Extractor to reduce noise levels during machine operation. Recommended when the machine is positioned in a busy work environment. Use alongside our Vacuum Pump Muffler for extra noise reduction.
Dust Extractor Switch Gear
Using a switch gear enables you to integrate a third party dust extractor into your machine system. Once set up, the dust extractor can be controlled through our user interface, with options for automatic or manual activation.
Vacuum Hold Down
Matrix Vacuum Table Top
Our Matrix Vacuum Tabletop is divided into 28 zones. This highly configurable system is fit with four vacuum hold down pumps to effectively hold down a variety of sheet sizes. When needed, reverse the vacuum pumps to provide lift and reduce friction while sliding oversized sheets along the bed.
Two primary zones make up the vacuum tabletop; front and back. These zones can be further segmented into 14 sections – with each table slat acting as an independent vacuum channel.
Vacuum channels for the front of the machine are opened and closed pneumatically, with control buttons located at the front of the machine. The rear vacuum channels are controlled through manual valves located at the back of the machine.
Vacuum Pump Muffler
Connects to the vacuum exhaust to reduce noise levels during machine operation. We recommended adding a muffler when the machine is positioned in a busy work environment. Use alongside our Dust Extractor Muffler for extra noise reduction.
Knife Cutting & Creasing
C Axis Knife
Suited to large scale knife work, where speed is priority. By developing our own aggregates, our C Axis Drive integrates a collection of knives into our existing auto tool change system. Minimizing operator intervention, and saving you time when processing multi-tool knife work.
Aggregate Options: Straight Drag Knife, 45° Drag Knife, Creasing Wheel, Cutting Wheel, Oscillating Knife, Light Weight Knife.
OptiCUT System
Designed to use alongside our OptiCAM system for print and cut work. Our OptiCUT delivers the precision required for detailed knife work. Compatible with a variety of blades and capable of working with or without oscillation.
Note: OptiCUT cutting area is reduced by 170mm along the Y Axis.
Camera & Registration
OptiCAM System
Mounted beside the spindle, the OptiCAM reads printed registration marks on material and aligns plot files, making adjustments for stretch, shrinkage, or positioning. Includes ProfileLAB OptiLab module.
Coolant Systems
Pumped Coolant Atomiser
Designed for continuous use. By using either a 4 or 20 litre coolant reservoir, our pumped atomizer will deliver coolant reliably throughout longer jobs. Set up a precise flow rate through our operator interface for consistent, repeatable results between sheets.
Safety Barriers
Light Curtain
Our light curtain keeps one machine side open, while still providing protection during machine operation. Using a parallel transmitter and receiver, an invisible safety screen is powered up while cutting. If obstructed, the machine stops – protecting the operator from moving machinery.
Light Curtain Corner
For use when two open machine sides are preferred. Use alongside our standard Light Curtain to reflect the light screen to 90 degrees. Wrap the screen around the side of the machine without compromising the integrity of the system.
Mesh Barrier
Mesh Barriers are used where the machine requires physical blocking. Barriers are made from 25mm x 25mm wire mesh. Height and width will be configured to your selected machine size and workshop requirements.
Size Options
| X Series | Router Processing Area (mm) | Footprint (mm) |
| 6200 x 2400 | X = 6200 • Y = 2400 | 7060 x 3020 |
Gantry Options
| Gantry | Max Material Thickness | Z Clearance |
| 140mm | 140mm | 155mm |
Note: Z clearance indicates distance between machine bed and bottom of the gantry. This number will decrease depending on the thickness of sacrificial sheet used. Please refer to maximum material thickness for processing capabilities.
Workshop Requirements
Power Requirements:
3-phase power with neutral & earth
Air Requirements:
Dry compressed air supply
Warranty
Tommotek offers a full 12 month warranty for their Tekcel CNC Routers from date of installation. This covers all parts of the machine from defects in materials and/or workmanship.
Note: This warranty may be void if the machine has been subject to accident, alteration, abuse or misuse, or unauthorized repair.
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